Production
area is like a Nerve of
Rubber Units and it is passing the heart
pumped blood to all areas. So proper care
should be taken while Production. The Shape
and size of the component is given by this
area. The operators working in this area
are well trained and most experienced.
Moulds are fixed in the Automatic presses
as per customer delivery schedule and JIT
calls which will be raised daily by the
customers. The preformed cut pieces from
Barwell are simply loaded
in the cavity and released either by pneumatic
gun or manual. Balance function will be
carried out by automatic presses including
degassing.Each and every load is checked
by the operator and the production as well
as rejection is entered in Hourly monitoring
chart. Line inspectors and Supervisors cross
verify the charts. Line inspectors check
the critical dimensions based on NRP
standards as per sampling plan.
The parameters including temperature, curing
time etc., in the presses are decided by
the operation standards provided. Components
are cured as per operation standards. The
semi finished products are transferred to
the deflashing area with proper identification.
Maintenance:
Maintenance is like a Bone
of Rubber Units and if it cracks it is not
possible to function properly.To achieve
the above mentioned functions maintenance
plays the main role. Without proper maintenance
it is not possible to achieve good quality
and not able to despatch the materials in
time as per Customers demand. Maintenance
is carried out as per Maintenance schedule
and check lists are maintained for all machineries.
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