• Compounding Division

  • Barwell ECO20 Preformer

  • Production & Maintenance
  • Tool Room Design & PDC

  • Finishing & Despatching
  • Production Facilties in Plant
       Compounding Division
    Compounding area is like a HEART of Rubber Units and it is the pumping area of component quality. So proper care should be taken while compounding. The main Quality aspect is decided by this area. If this area is ok every thing should become ok.

    The operators working in this area are well trained and most experienced. Proper compounding recipe is made and tested in lab for customers requirements. The recipe is displayed in mixing area. Raw material specifications are made for incoming raw materials and every lot is inspected, verified with test report given by approved suppliers along with every lot and approved as per sampling plan before issuing to mixing.

    The approved raw materials are issued to production based on production indent. Another critical area in mixing is raw material weighing. The weighing of ingredients are controlled by computer aided Batch Weight Controller Machine. The ingredients are weighed as per compounding recipe. The batches are mixed as per mixing sequence provided. Master batches are mixed in kneader and final batches are mixed in Open mill adjacently.

    Distinct codes are given for every batches for traceability.Test buttons and test slabs are cured as per standard provided and properly tested for specifications as per plan. The processing behavior of the batches are confirmed in Rheometer. Once the batch is passed after proper ageing it will be warmed and feeded in Barwell preformer.In barwell preformer air inside the compound is removed by using vacuum and slugs are cut for required shape and weight to avoid more wastage.

    This Division has the following machineries;

    S.No
    Description
    Details / Accuracy
    Make
    Kneader 
    25 litres capacity
    Modern
    Two Roll Mill
    12*30 inches
    Modern
    Electronic Weighing Scale
    150 Kg/0.02 Kg
    Essae
    Electronic weighing scale
    15 Kg/0.001 Kg
    Essae
    Computer Aided Batch Controller Machine
    Linked to Weighing scales
    Essae
    Bale Cutter
    2.5 ft  blade
    G.Tech
    Cooling Tower
    200 litres
    Indus Coolers
    Dip Tank
    10*4*4 Ft
    Hardhika
    Compressor
    7.5 Kg
    Chicago Pneumatic
     
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