Quality
Quality Policy
Quality is like a Blood of Rubber units and it should pass through every nook and corner of the company. For the first step in Quality conscious we moved for ISO. JOINT ACCREDITATION SYSTEM OF AUSTRALIA AND NEW ZEALAND (JAS-ANZ) has certified Nu-Tech Rubber Products as an ISO 9001 : 2000 company with effect from November 18, 2002. Nu-Tech Rubber Products is also planning to achieve TS 16949: 2002 certification next year.

In order to maintain pace with the ever demanding & continuous changing quality system standards, as well as to meet the Global Customers' expectations; we have to achieve the certification of TS 16949: 2002. This standard avoids multiple certification audits as it is recognized all around the globe.

Our dedication towards
        • Quality products
        • Cost effectiveness
        • Delivery on Time
           is reflected in our Quality Policy which reads as follows

"Our company shall strive to fullfill the needs of our customer and manufacture the product in conforming with their requirements keeping quality and cost, timley delivery and continuous product upgradtion in its focus".


An effective quality system in accordance with ISO 9001 : 2000 norms characterized by unique control plans & constant monitoring aids us to satisfy the customer.
Features of Our Quality System
The exclusive features of our quality system are:
• Statistical Process Control
        • X/R Charts for dimension and process controls
        • P Charts for attributive characteristics
        • 8 - D methods for problem solving
• Proper reaction plan for non - confirming products
• Dock audit inspection system to assure the quality of out going products
• Preventive maintenance strategy
• In - house training of all employees
• Compliance of APQP System covering
        • PPAP
        • PFMEA
        • R & R
        • MSA etc.,
• Customer PPM below 1200 and planning to bring down to 100

While considering our process capability, we maintain Cp to 1.33. and Cpk to 1.67
A glance at the Process flow from RFQ to Supply will give you a clear idea about the importance we attach to quality
Quality Assurance Department
In order to meet the stringent quality requirements of the customers, the Company has established a well suited Quality Assurance Department with state-of-the-art facilities. The facilities include high-end testing equipments like Oscillating Disc Rheometer, Profile Projector and so on. Nu-tech ensures that each and every product rolling out of its plants meets all its stringent quality standards developed and evolved over a period of time with the aid of the most skillfull and experienced people in the industry.
Quality Controlling Measuring Equipment:
S.No Description Details / Accuracy Make
• Low Pressure Vernier  0-200 / 0.05mm Mitutoyo
• Vernier Calipers
 0-150 / 0.02mm
 Mitutoyo
• Vernier Calipers ( Digital )
 0-150 / 0.01mm
 Mitutoyo
• Hardness Durometer
 0-100 
 LSE
• External Micrometer
 0-25 / 0.01mm
 Mitutoyo
• External Micrometer
 25-50 / 0.02mm
 Mitutoyo
• Vernier Height Gauge
 0-300 / 0.02mm ADITYA
• Dial Indicator
 0-0.8 / 0.01mm
 SHAN
• Radius Gauge
 1.0-7.0 / 1mm
 KRI STEEL
• Dial Thickness Gauge
 0-10 / 0.01mm
 BAKER
• Illuminated Magnifier
 - TEJCO
• Illuminated Magnifier
 -
 LENSEL
• Thread Ring Gauge (M16*1.5) Go MATHO
• Thread Ring Gauge
 (M16*1.5) No Go
 MATHO
• Thread Ring Gauge
 (M20*2.5) Go MATHO
• Thread Ring Gauge
 (M20*2.5)  No Go MATHO
• Pin Gauge (1-10mm) in Steps of 1mm ZAWAR
• Pin Gauge (10.5-15mm) in Steps of 0.5mm ZAWAR
• Pin Gauge (15-20mm) in Steps of 0.1mm ZAWAR
• Pin Gauge 4.5mm ZAWAR
• Pin Gauge 5.5mm ZAWAR
• Pin Gauge 8.5mm ZAWAR
• Pin Gauge 9.5mm ZAWAR
• Pin Gauge 10.10mm ZAWAR
• Pin Gauge 10.20mm ZAWAR
• Pin Gauge 10.70mm ZAWAR
• Pin Gauge 10.80mm ZAWAR
• Pin Gauge 12.70mm ZAWAR
• Pin Gauge 12.80mm ZAWAR
• Pin Gauge 15.70mm ZAWAR
• Pin Gauge 15.80mm ZAWAR
• Plain Plug Gauge 39.50/39.60mm ZAWAR
• Plain Plug Gauge 43.40/43.50mm ZAWAR
• Plain Plug Gauge 43.60/43.70mm ZAWAR
• Plain Plug Gauge 60.00/60.10mm ZAWAR
• Plain Plug Gauge 31.00/31.10mm ZAWAR
• Plain Plug Gauge 27.00/27.50mm ZAWAR
• Plain Plug Gauge 38.50/38.60mm ZAWAR
• Plain Plug Gauge 26.50/26.60mm ZAWAR
• Plain Plug Gauge 26.70/26.80mm ZAWAR
• Plain Plug Gauge 39.70/39.80mm ZAWAR
• Dial Vernier 0-200/0.02mm Mitutoyo
• Polymer Testing Equipment :
The process of mixing is subject to variations due to ingredients, machinery, man leads to batch variation, as the compound is mixed in batches.

Randomly selected batches are subjected to Rheometeric analysis, one could in a large sample size, workout upper and lower control limits, range, mean and standard deviation, with reference to Rheological parameters along with Pass/Fail criteria.

A compounder can use it to his advantage in areas like development of new compound, rationalization of existing compound both in terms of quality and economics, optimization of curing process in the manufacturing process to get a better yield.
• Profile Projector :
Importance:
For critical and small components error may come in manual inspection and to avoid this PP plays the role.

In this we can zoom the components using magnifier and check the angle, thread pitch, ID, OD etc., very clearly without error.
• Universal Testing Machine : 
Importance:
Physical properties such as Tensile Strength,Elongation,Modulus etc., of the Rubber Compound can be tested using UTM.

Rubber compound slabs are cured and dumbbell samples cutted using dumbbell cutter. 
• Electrical Strength Test:
Importance:
Electrical properties such as Electrical Résistance, Dielectric Strength etc., of the Rubber Products and Sheets can be tested.

Electrical applications requires above mentioned properties. 
• Total Facilties In Lab:
S. No Description Accuracy Make
1 Oscillating Disc Rheometer - Future Foundation
2 Hot Air Oven( up to 300º C ) 1 Deg CMEI
3 Profile Projector 0.001mm MEITZER
4 Hardness Tester ( 0-100 ) 1 LSE
5 Electronic Scale 0.01g ESSAE 
6 Muffle Furnace( up to 1200º C) 1 Deg HIMA
7 Melting Point Apparatus 1 Deg TEMPO
8 AC High Voltage Rubber Tester 0.01Kv Rectifiers & Electronics
9 Lab Type Press - Orione System
10 Universal Testing Machine 1 Kgf PRECISION

 
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